Automatic Separators For Slitting Lines
Difficulties in finding skilled labour and the need to be increasingly competitive in the coil slitting line market are driving the growing level of automation in the sector. In order to provide a solution to this need Fagor Arrasate has developed a robotic storage for the automatic configuration of slitting tooling for slitting lines, called Fagor Arrasate Slitter Tooling Robot (FASTR). This new development improves the productivity and profitability of these lines by saving labor, avoiding assembly errors, and reducing the time required for the operation.
A calculation software manages the assembly to be carried out by the robot, which, together with the identification and control system of each element, guarantees the accuracy of the correct assembly of the tooling on each occasion. Regarding the quality of the final product, the robot also maintains cutting precision thanks to its automatic edge inspection system and tool washer. The robotic storage also represents an important advance in terms of safety and ergonomics, as machine operators do not have to handle the cutting tooling.
Increased productivity
The system reduces tool changeover times to an average of 25 minutes for a 2000mm arm, with 6 additional minutes to load it onto the turret arm. This reduces downtime and ensures a smoother workflow.
Storage capacity
The system’s rectangular storage structure accommodates 150 tools across two side walls. This ensures a diverse range of tools are available for different cuts and thicknesses, providing flexibility for various operations.
Cutting configuration optimisation
The assistant software selects tools based on material type, thickness, and available resources, ensuring precise setups and minimising errors.
Quality control
The automatic knife edge inspection system and manual inspection stations guarantee cutting precision and tool integrity, essential for maintaining product quality.
Integration
The FASTR integrates seamlessly with existing systems, allowing real-time management and tracking of tools, ensuring smooth transitions and constant monitoring.
