Automation Solutions – Wafios

Automation Solutions streamline production processes with customised, state-of-the-art systems that integrate seamlessly into existing workflows. These solutions enhance precision, productivity, and flexibility for a wide range of industrial applications.

Key Features

  • Custom Integration: Tailored automation systems designed to fit specific production needs.
  • Enhanced Efficiency: Reduces manual intervention and optimises workflow.
  • Advanced Technology: Incorporates cutting-edge robotics and control systems for precision.
  • Scalability: Flexible designs that adapt to evolving production demands.
  • Reliability: Robust construction ensures long-lasting, consistent performance.

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Description

Automation Solutions – Wafios

We create flexible, customised automation solutions for wire processing, with a team that possesses a wealth of expertise in project management and many years of experience in automation technology. We work with you to develop modular solutions for automating bending, spring coiling, and CNC tube bending machines – tailored precisely to your needs. We have the following solutions:

Spring End Grinding Machines:
We offer customised solutions that optimise not only the grinding process, but also loading and unloading:

  • Universal, modular loading kit for springs with spring lengths L0 = 10–200 mm
  • Ejection unit for emptying the loading plate
  • Feeding station management
  • Integration of feeding station control system into the WPS 3.2 EasyWay

Wire Bending Machines:
To keep wire processing efficient, we offer additional and secondary operations at all wire bending machines in the B, BM, BMF, BMU, BMS, and BT series:

  • Bent part handling and position-oriented discharge on workpiece carriers
  • Welding, die forming, die cutting, endworking
  • Assembly of supplementary parts
  • Induction / conduction heat treatment and combination with annealing lines

Machines for E-Mobility

Additional and subsequent operations at all busbar bending machines in the BMF series:

  • Punching holes of different geometries
  • Feeding in of stator connector parts
  • Assembly of stator connector parts
  • Labelling of busbars
  • Position-oriented discharge on workpiece carriers / conveyor belts

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