Kraft-Curing Complete Heat™

The All-In-One System

Complete Heat is a containerized heating unit that swiftly and efficiently delivers all the required heating for concrete production; from concrete curing to batch water heating and aggregate heating. The System provides accelerated curing for concrete elements through the controlled addition of heat (and humidity), thaws and heats frozen/cold aggregates to the required temperature, and produces hot water (max 180°F/82°C) for batching plant operations instantly.

Key Features

Benefit

Complete Heat™

  • Vapor Generator – Vapor Curing has up to 69% lower operating cost than a steam boiler and 98% operating efficiency
  • ThermalCure – Eliminates condensation and corrosion issues, as well as standing water on production floor
  • Vapor Generator – Accelerated Curing process reduces hardening duration, increasing form/mould turn-over
  • Vapor Generator – Platinum lifetime combustion chamber warranty
  • Batch Water Heating – Produces hot water (max. 180°F/82°C)
  • Hot Rocks – Elimination of ice in concrete mix – heat can also be used for comfort heat in mixer area
  • ThermalCure – Water temperatures between 158°F to 230°F (70°C to 110°C) / Concrete Temperatures from 122°F to 158°F (50°C to 70°C)
  • Automatic operation and temperature control
  • Batch Water Heating – Integrated storage tank
  • Batch Water Heating – produced at 95% efficiency

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Description

Kraft-Curing Complete Heat™

Function 1

Complete Heat™

Instant vapor is produced in a water-cooled combustion, the most efficient method to cure concrete and heat water. The Vapor Generator is dual purpose and provides live vapor to the curing areas and vapor to a direct-contact heat exchanger to produce hot water for batching. Vapor curing produces a saturated 100% relative humidity curing environment for efficient heating of both dry cast and wet cast concrete.

Function 2

Complete Heat™

A stainless steel pressure-less heat exchange tank injects cold tap water into the top and flows counter to the hot vapor injected at the bottom for 100% heat transfer. Provides for instant hot water on demand. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

Function 3

Complete Heat™

ThermalCure® provides for dry heat curing by utilizing the principle of radiation of heat energy through heat exchange piping under the forms or beds. 195°F/95°C hot water is pumped in a continuous loop to each curing area/zone. The continuous loop of heated fluid is very efficient when paired with finned tubing radiators under the concrete forms.

Function 4

Complete Heat™

Hot batch water is produced in a stainless steel heat exchange tank. Cold tap water flows into a heat exchanger coil whereby the hot fluid from the ThermalCure® unit releases energy and heats the water. A storage tank provides for large volumes of hot water storage. Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature.

Function 5

Complete Heat™

A complete containerized system exclusively for efficient thawing and heating of aggregates and production of hot water for batching. A high efficiency water heater provides on demand hot water for batching and includes an integrated insulated storage tank and pump.

Function 6

Complete Heat™

Hot Rocks® provides super heated dry air under high pressure to the dump hopper and bins to thaw and heat aggregates to the required temperature. A high-efficiency jet fan pumps hot air (320°F/160°C) at 6000 Pascal/1 psi into ducting to the bins. Our custom designed bin diffusors provide even distribution of heat from bottom to top of the bins in a counterflow arrangement. No dangerous gases are pumped into the bins and batching area for a safe environment for you and your personnel.

Function 7

Complete Heat™

All equipment can be UL/CSA listed/stamped; Electrical panels can be UL/CSA listed/stamped; Pressure vessel on ThermalCure is ASME coded; UL/CSA/ETL/ASME listed water heater; Low NOx systems available

Function 8

Complete Heat™

Kraft Curing Systems design, manufactures and installs complete curing and heating systems. To complement the Complete Heat Systems we offer: AutoCure Control System Match-Cure System Retractable Curing Enclsoures Complete Prefabricated Piping Systems Tarp Roller System Water Treatment Systems

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